Big SLOT D0.85x4.5 Measured approx 0.4mm tip and 20deg Med JLU 1.0x5 Approx 0.3mm tip and 15deg Sml SD 0.65x7.0 Approx 0.15mm tip and 7deg Feed: cutting at 0.6 mm/sec = 36 mm/min at 0.1 mm depth Using 0.3mm/15deg cutter Note that the online calculator expected 0.2mm depth (I adjusted z offset to lighten cutting load) so there were bits of copper left between some traces, annoying Drill: plunge at 0.4 mm/sec = 24 mm/min at 2.2 mm depth, which cuts all the way through and into next board Need to reverse x or y axis as right now image is mirrored For round 2 I use 0.3mm/15deg cutter at 0.05mm depth x2 passes and 120 mm/min And for board cutout, the 0.4mm/20deg cutter at 0.1mm depth xN passes to reach 2.2mm depth at 120 mm/min; board cutout complete around 17.0mm depth good quality edge The board cutout works well, only need to cut down to 1.7mm depth However the contour cutout has many rough edges, so this setting is not recommended - either too fast or too shallow or too deep? Some data from https://adapting-camera.blogspot.com/2016/12/making-pcb-with-my-upgraded-diy-cnc.html Using 22000 RPM, 0.04mm depth, and 450 mm/min For 7000 RPM, scale down feed to 143 mm/min And for 0.05mm depth, further reduce to 120 mm/min New cutters are 20deg, 0.2mm Width formula = 0.2+0.342*depth At 0.04mm depth, 0.214mm width At 0.05mm depth, 0.217mm width From trial run: 1. Pre-bend the board prior to cutting to ensure that in the middle it is pressing down 2. Align the top horizontal line to the machine axis for a nice aligned shape 3. Depth of cut 0.04mm got most of the board (except edges were too low so not all the way through, and middle was too high so deep and narrow trace left) Around step 6000~6400 re-start the cut Plunge rate of 17.5 mm/min with 0.8mm milling bit for drilling through holes seems to be working ok But depth of -1.7mm does not cut clean all the way through (actually it does, just leaves a bit of material at end to push out) However with 1.0mm drill bit, also 17.5 mm/min, to -1.8mm leaves a lot of material behind due to the drill bit taper - need deeper hole in this case